Common Types Of Manufacturing Waste And How To Avoid Them

Julie Starr • September 7, 2022



For any manufacturing process to be truly efficient, it’s important to find ways to eliminate or, at least, reduce manufacturing waste . This type of waste is any action in the manufacturing process that does not benefit the customer or add value to the product. Manufacturing waste can cost a business a significant amount of money, from defective products to transportation waste. And yet, it’s one aspect of the manufacturing process that many businesses overlook. Here are some common types of manufacturing waste and what you can do to avoid them.  

  • Defects

Defects in manufacturing occur when the product is not manufactured properly and falls short of its intended design. And what happens with most companies is that almost all defective products are discarded, costing money, wasted time, wasted energy, and of course, wasted product. For example, a prescriptive drug or a gummy chewable may become contaminated through the manufacturing process or may break or lose its shape due to a sub-standard manufacturing process. To avoid this, it’s important to reevaluate your product design, create a flexible manufacturing process, and ensure effective quality control and inspection processes. You should also invest in a high-quality manufacturing process and products. For example, if you produce gummies, then it’s best to invest in premium quality molds and a gummy machine . This way, you can minimize the risk of broken or inconsistent shapes in the manufacturing process. 

  • Transport waste

Transport waste occurs when material movements do not directly support or lead to immediate manufacturing, which can happen in several ways. For example, if your manufacturing facility has an improper layout, poor scheduling, or poor production planning, you can easily create transport waste. Transport waste can also happen when a product used in manufacturing is moved about unnecessarily. It could occur when transporting raw materials from a supplier to the manufacturing plant. And it can lead to products being damaged or even misused. To reduce transportation waste, it’s important to find ways to shorten the supply chain, create an effective layout, and work schedule. 

  • Excess processing 

Excess processing happens when you provide more value in a product than your customer needs or requires. Also known as over-processing, it can cost your business some level of financial burden when you invest more-than-necessary material and staff time required to make a product. A good example of excess processing waste happens when a portion of a product is more highly polished using machine and labor when it is not a functionality requirement for the customer.

  • Waste of waiting

Waiting waste refers to an inventory that is sitting idle, whether on waiting shelves or between manufacturing stations. And this can cost your business lots of money and time. A typical cause of waiting for waste is unplanned downtime. That can be caused by production bottlenecks, extra long setups, and poor condition of facility equipment. To minimize or eliminate waiting waste, you can consider redesigning your manufacturing process or shortening it to ensure a single piece and production flow. You can also find ways to standardize employee training, processes, and instructions. 

How Outsourcing Services Can Help Your Business Advance Sustainability Goals

By Julie Starr • April 20, 2025
Sustainability is no longer a nice-to-have—it’s a business imperative. From shifting customer expectations to regulatory momentum and investor pressure, today’s competitive landscape demands more than short-term cost savings. Companies are being called to demonstrate leadership by embedding sustainable practices across their value chain. For many organizations, this transformation can feel overwhelming. But it doesn’t have to be. Strategic outsourcing can unlock both environmental benefits and operational efficiency—helping your company do more with less while strengthening its sustainability performance. By partnering with service providers who specialize in sustainability, you can streamline operations, reduce environmental impact, and build trust with customers, employees, and investors alike. Below are some key areas where outsourcing can support your sustainability journey. Green Energy Consulting Services Are you wondering how to lower energy consumption without impacting business performance? Green energy consultants specialize in reducing carbon footprints through practical, scalable solutions. These experts analyze your energy usage and identify opportunities like switching to renewables, upgrading to energy-saving systems, or adopting smart technologies. Outsourcing initiatives such as solar panel installation or wind-powered electricity procurement signals your organization’s long-term commitment to environmental leadership. And as with many sustainability investments, the result is not just impact—it’s also efficiency and cost savings. Framed in the right way, these actions can become powerful stories that demonstrate your company's values to customers and stakeholders. Sustainable Supply Chain Management A sustainable supply chain is essential for companies aiming to lead in today’s circular economy. Third-party logistics providers and supply chain consultants can help in auditing your supply chain to uncover inefficiencies, and recommend improvements aligned with eco-conscious goals. By outsourcing this function, you gain access to experts who help embed sustainability into procurement practices—using local materials, reducing waste, and improving freight efficiency. Many providers can also connect you with suppliers that share your environmental standards, enabling a cohesive approach to sustainable sourcing. These supply chain enhancements not only reduce emissions and waste—they also reinforce your brand’s environmental credibility across the stakeholder ecosystem. Eco-Friendly IT and Cloud Computing Running a tech-intensive business? Traditional on-site data centers are energy-intensive. Outsourcing IT infrastructure to green cloud providers can dramatically lower your environmental impact. Cloud vendors who use renewable energy for data storage and server operations offer an efficient alternative to on-premise solutions. They also reduce hardware waste and improve system performance—making them both eco-friendly and future-ready. For organizations prioritizing digital sustainability, this move can be a cornerstone of your environmental strategy—and a strong signal of innovation to your stakeholders. Sustainable Junk Removal Services Sustainable operations include responsible waste management. Outsourcing junk removal to companies that prioritize recycling and charitable donations keeps unnecessary items out of landfills and extends the life cycle of materials. These services allow businesses and individuals to declutter responsibly, supporting both environmental and community well-being. It’s a simple but visible action that can reinforce your sustainability message both internally and externally. Carbon Offsetting Services Not all emissions can be eliminated—but many can be offset. Specialized outsourcing firms help companies calculate, track, and neutralize their carbon emissions through strategic reforestation projects , renewable energy, or community resilience projects. These providers simplify the path to carbon neutrality, enabling your business to meet emissions targets without overwhelming internal resources. When shared transparently, these efforts can build credibility and show stakeholders your commitment to real climate action. Green Building and Facility Services For organizations with a physical footprint, outsourcing to green building service providers supports both environmental and business performance. Whether you're retrofitting with energy-efficient systems, reimagining interior layouts for LEED certification, or upgrading lighting and HVAC, retrofitting to eco-friendly office design supports long-term thinking. Outsourcing this expertise ensures you’re not only meeting today’s expectations—but also building for tomorrow’s workforce and market needs. Outsourced R&D for Sustainable Products Developing greener products doesn’t need to be done in-house. By outsourcing R&D to sustainability-focused experts, your company can bring innovative ideas—like biodegradable packaging or low-impact materials—to market faster. These partnerships inject creativity and specialized knowledge into your product development pipeline, helping you stay ahead of regulatory shifts and consumer demand. More importantly, they support a brand narrative rooted in innovation and responsibility. Conclusion: Aligning Profit with Purpose Sustainability isn’t just about compliance—it’s about competitiveness, resilience, and leadership. Outsourcing to sustainability-minded providers allows your business to focus on core strengths while accelerating progress toward environmental and ESG goals. From energy and IT to supply chain and product development, these partnerships offer a smart path forward—one that balances operational efficiency with lasting impact.  At its best, sustainable outsourcing isn’t a sideline strategy. It’s a meaningful part of how forward-thinking companies align profit with purpose—and demonstrate what’s possible when businesses lead with values.

Ways the Agriculture Industry is Changing Rapidly

By Julie Starr • April 18, 2025
If you are running a business that is in the field of agriculture at all, there are a whole host of changes that are happening at a rapid rate. You certainly need to make sure that you are keeping one eye on these as they are happening - no matter whether you run a business that is directly related to this area or you are simply adjacent to it. Here are just a few of the main ways that the agriculture industry is changing at the moment. Rapid advances in tech Like almost every other industry on the planet, the number of changes that are occurring in the agriculture industry are staggering. If you don’t keep a close eye on these changes, you are more than likely to be left behind the people that are. So, you will need to look closer at the future of biotechnology in agriculture amongst other things. There are also several other distinct ways that tech is changing agriculture. First of all, there is the increased mechanization and automation that is occurring. This is likely to be developed further by the AI revolution that is happening at an increasingly rapid rate. Precision farming is also an area that is developing at a rapid rate. This essentially means more closely monitoring a whole range of different areas from pest control to research management. On top of this, there is also a move towards methods of more urban farming, which often looks at the possibility of vertical farms as well as those that can take place in an indoor environment. Changes in the environment As the effects of climate change continue to matter in a whole host of different areas, it is certainly the case that this is going to make a difference to the world of agriculture. There are more and more practices that are being developed specifically to ensure that they are resistant to changes in the environment. This means that harvests can be just as big no matter what is going on in the external world. As weather patterns become more and more unpredictable, this is going to become increasingly vital. Focus on sustainability Again, this is a concern that impacts a lot of different industries, but there is no doubt that sustainability is going to have an impact on the world of agriculture. Ultimately, if things cannot be done in a sustainable way, this is going to have a huge effect on the world. This comes in a few different forms, but it certainly places focus on keeping soil health as good as possible, as well as keeping pesticide and fertilizer pollution down as low as it can be. Changes in diet There has been a big push towards vegetarianism and veganism over the past few years. There is no doubt that these changes in diet then have to be reflected in the agricultural industry as well. While there are many other changes that could be discussed, these are just a few of them.