Preventing Unnecessary Waste On Your Production Line

Julie Starr • March 12, 2024

There are some businesses that are easier to run in an environmentally friendly way than others. The process of manufacturing products is, naturally, going to involve some waste. However, that’s not to say that you can’t reduce the amount of waste made by making your products. As such, here, we’re going to look at the ways to reduce waste and keep your operations as green as possible.


Use recycled materials

Switching out the materials that your production line relies on might not necessarily decrease how much waste it produces, but it can minimize the impact of that waste, to some degree. Going green with your manufacturing by using recycled materials means that you’re not taking resources directly from the environment, at least in part. Rather, you’re reusing something that has already been refined and processed, and ensuring that it’s having further use made of it, before it eventually becomes waste, itself.


Keep your setup lean

Lean manufacturing techniques are a series of techniques that have been developed with the idea of reducing waste in your production line as best as possible. They seek to ensure that your line is at maximum operational efficiency at all times, to prevent the wastage of materials through things like defects. Some of the lean practices you should start investing time in include things like standardizing your workflows, automating processes to eliminate human errors where possible, and more.


Ensure the best for your machines

A big part of improving your workflow is making sure that your machines are working to the best of their ability. This includes finding the right replacement parts when you need to maintain or repair them. Investing in high-quality parts like those from Lily Bearing means that you’re less likely to have to replace the same part again sooner than you should. High-quality parts that work as expected for longer are also less likely to cause issues that can lead to defects and unnecessary material waste on the production line, as well.


Manage your stock and materials wisely

Sometimes, waste doesn’t come as a result of what you do with the materials you use, but rather how those materials are managed. Sometimes, materials have to be thrown out, either because you run out of space for them and need to make room for others, or because they are not stored as effectively as possible, and as such, they can spoil, be damaged, or otherwise be deemed unfit for use. With the help of a manufacturing inventory management system like MRPeasy, you may be able to ensure that you’re always aware of what inventory you have in stock and to better plan your storage so that you never have to throw anything away without using it.


There are plenty of other ways beyond those mentioned above to ensure that your production line remains as lean and as waste-free as possible, but it’s down to you to carry out the audit that finds those instances of waste and to work out how best to manage them.

By Julie Starr January 30, 2025
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